P. E. Yudin, O. S. Bondareva, and I. S. Trofimov
USING TRANSIENT RESISTANCE MEASUREMENTS TO CALCULATE THE DIFFUSION COEFFICIENT OF THE WATER MEDIUM IN THE INTERNAL AND EXTERNAL POLYMER COATINGS OF OILFIELD PIPES
DOI: 10.17804/2410-9908.2025.3.043-057 The recent development of stages in the degradation of internal corrosion-resistant coatings on pipes is necessary for predicting their trouble-free service life. The current absence of in-line inspection methods for pipes with internal coatings imposes additional requirements for the accuracy of life cycle assessment. The first stage of operation involves polymer saturation with the transported fluid, and the time it takes is directly related to the diffusion coefficient. Using reference data is not appropriate since they are provided for typical resins without special fillers. Internal and external pipe coatings involve creating a composite layer ensuring minimal environmental penetration to the metal substrate, which is achieved through the use of special resins, hardeners, and inorganic fillers. There are many methods for determining the diffusion coefficient; however, all are used for research purposes, and they are not included in regulations for coatings. This study proposes a new method for calculating the diffusion coefficient using data on transient resistance obtained in accordance with the requirements of GOST 51164-98 (a standard industry regulatory document, with testing procedures mastered by all testing laboratories). The correctness of the results is confirmed by comparison with reference data for similar polymer materials. The paper also demonstrates that the obtained values significantly depend on temperature and suggest tightening the current experiment requirements.
Acknowledgment: We are grateful to Prof. A. P. Amosov, head of the Department of Metal Science, Powder Metallurgy, and Nanomaterials at the SSTU, for his criticism of our manuscript. We also appreciate the assistance from the staff of the Samara RPC LLC in obtaining the experimental data. Keywords: transient resistance, diffusion coefficient, internal and external corrosion-resistant pipe coatings References:
- Surgayeva, E.S., Yudin, P.E., and Amosov, A.P. Destruction of internal anti-corrosion polymer coatings of oil field pipes during operation. Safety of Technogenic and Natural Systems, 2024, 8 (2), 90–100. DOI: 10.23947/2541-9129-2024-8-2-90-100.
- Efremov, A.M., Volyanskiy, P.D., Revin P.O., and Anufriev, S.V. Application of factory-applied epoxy coatings for corrosion protection of buried trunk pipelines. Nauka i Tekhnologii Truboprovodnogo Transporta Nefti i Nefteproduktov, 2021, 11 (3), 293–303. (In Russian). DOI: 10.28999/2541-9595-2021-11-3-293-303.
- Mirsayapova, R.I. and Kantemirov, I.F. Extruded polyethylene vs epoxy coatings: Comparison of isolation materials for corrosion protection of pipes. Delovoy Zhurnal Neftegaz.Ru, 2021, 115 (7), 40–44. (In Russian).
- Melnikov M.M., Prykina Yu.V., Vagapova Yu.Zh., and Kostev A.I. Analysis of factors affecting the determination of the degree of curing epoxy coatings of oil and gas pipes by differential scanning calorimetry. Zavodskaya Laboratoriya. Diagnostika Materialov, 2023, 89 (3), 38–45. (In Russian). DOI: 10.26896/1028-6861-2023-89-3-38-45.
- Zargarnezhad, H., Wong, D., Lam, C.N.C., and Asselin, E. Long-term performance of epoxy-based coatings: hydrothermal exposure. Progress in Organic Coatings, 2024, 196, 108697. DOI: 10.1016/j.porgcoat.2024.108697.
- Odette, N.F. and Soboyejo, W. Failure mechanisms in pipeline epoxy coatings. Advanced Materials Research, 2015, 1132, 366–384. DOI: 10.4028/www.scientific.net/amr.1132.366.
- Cao, Q., Oluwoye, I., Pojtanabuntoeng, T., Farhat, H., and Iannuzzi, M. Evaluation of epoxy-based coating degradation under thermal insulation at elevated temperatures on different steel substrates. Progress in Organic Coatings, 180, 107544. DOI: 10.1016/j.porgcoat.2023.107544.
- Rodionova, E.E., Kozhaeva, A.V., Akhmetgaliev, R.R., and Suyashev, I.F. Analysis of the properties of coatings used to protect the inner surface of pipelines. Setevoe Izdanie “Neftegazovoe Delo”, 2023, 4, 40–56. (In Russian). DOI: 10.17122/ogbus-2023-4-40-56. Available at: https://ogbus.ru/files/ogbus/issues/4_2023/ogbus_4_2023_p40-56.pdf
- Zargarnezhad, H., Asselin, E., Wong, D., and Lam, C.N.C. A critical review of the time-dependent performance of polymeric pipeline coatings: focus on hydration of epoxy-based coatings. Polymers, 2021, 13 (9), 1517. DOI: 10.3390/polym13091517.
- Zargarnezhad, H., Asselin, E., Wong, D., and Lam, C. C. Water transport through epoxy-based powder pipeline coatings. Progress in Organic Coatings, 2022, 168, 106874. DOI: 10.1016/j.porgcoat.2022.106874.
- Xiao, G.Z. and Shanahan, M.E.R. Water absorption and desorption in an epoxy resin with degradation. Journal of Polymer Science, Part B: Polymer Physics, 1997, 35 (16), 2659–2670. DOI: 10.1002/(SICI)1099-0488(19971130)35:16<2659::AID-POLB9>3.0.CO;2-K.
- Yang, C., Han, Q., Wang, A., Han, W., Sun, L., and Yang, L. Study on diffusion mechanism and failure behavior of epoxy coatings focusing on synergistic effect of temperature and water molecules. Designed Monomers and Polymers, 2021, 24 (1), 73–88. DOI: 10.1080/15685551.2021.1904581
- Yang, C., Xing, X., Li, Z., and Zhang, S. A comprehensive review on water diffusion in polymers focusing on the polymer–metal interface combination. Polymers, 2020, 12 (1), 138. DOI: 10.3390/polym12010138.
- Bogatov, M.V., Yudin, P.E., and Maidan, D.A. Influence of water absorption process on physical and mechanical properties of free coating film. Neftegazovoe Delo, 2025, 23 (1), 77–90. (In Russian). DOI: 10.17122/ngdelo-2025-1-77-90.
- Bekman, I.N. Vysshaya matematika: matematicheskiy apparat diffuzii: uchebnik dlya bakalavriata i magistratury [Higher Mathematics: Mathematical Apparatus of Diffusion]. Yurait Publ., Moscow, 2025, 509 p. (In Russian).
- Abdelkader, A.F. and White, J.R. Water absorption in epoxy resins: the effects of the crosslinking agent and curing temperature. Journal of Applied Polymer Science, 2005, 98 (6), 2544–2549. DOI: 10.1002/app.22400.
Article reference
Yudin P. E., Bondareva O. S., Trofimov and I. S. Using Transient Resistance Measurements to Calculate the Diffusion Coefficient of the Water Medium in the Internal and External Polymer Coatings of Oilfield Pipes // Diagnostics, Resource and Mechanics of materials and structures. -
2025. - Iss. 3. - P. 43-57. - DOI: 10.17804/2410-9908.2025.3.043-057. -
URL: http://eng.dream-journal.org/issues/2025-3/2025-3_511.html (accessed: 04/22/2026).
|