N. B. Pugacheva
CURRENT TRENDS IN THE DEVELOPMENT OF HEAT-RESISTANT COATINGS BASED ON IRON, NICKEL AND COBALT ALUMINIDES
DOI: 10.17804/2410-9908.2015.3.051-082 Long-term research results on the structural condition of heat-resistant coatings based on iron, nickel and cobalt aluminides applied to gas turbine blades by diffusion methods or spraying, as well as on their degradation and damageability under operational conditions, are presented. Peculiarities of the formation of these coatings and possible types of their defects are analyzed. Results of studying the protective properties of multilayer coatings with different chemical and phase structures are given.
Keywords: gas turbine, high-temperature strength, heat resistance, coatings, aluminides, oxide film, diffusion, spraying, cracks References: 1. Abraimov N.V., Yeliseyev Yu.S. Khimiko-termicheskaya obrabotka zharoprochnykh stalei i splavov [Chemical heat treatment of heat-resistant steels and alloys]. Moscow, Intermet Engineering Publ., 2001, 622 p. (In Russian).
2. Goward G.W. Progress in coatings for gas turbine airfoils. Surface and Coatings Technology, 1998, no. 108, 109, рp. 73–79. DOI: 10.1016/S0257-8972(98)00667-7..
3. Guzanov B.N., Kositsyn S.V., Pugacheva N.B. Uprochnyayushchie zashchitnye pokrytiya v mashinostroenii [Strengthening Protective Coatings in Mechanical Engineering]. Ekaterinburg, UrO RAN Publ., 2004, 244 p. (In Russian).
4. Movchan B.A., Malashenko I.S. Zharostoikie pokrytiya, osazhdaemye v vakuume [Heat-Resistant coatings Precipitated in Vacuum]. Kiev, Naukova Dumka Publ., 1983, 232 p. (In Russian).
5. Sychyov M.M. Neorganicheskie klei [Inorganic Glues]. Leningrad, Khimiya Publ., 1986, 152 p. (In Russian).
6. Kosolapova T.Ya., ed. Svoistva, poluchenie i primenenie tugoplavkikh soedineniy: Spravochnik [Properties, Production and Application of Refractory Compounds: Reference book]. Мoscow, Metallurgiya Publ., 1986, 928 p. (In Russian).
7. Kositsyn S.V., Vandysheva N.B., Guzanov B.N. et al. Effect of the composition and structure of heat-resistant nickel alloys on the structure and properties of diffusion coatings. Zashchitnye pokrytiya na metallakh, 1987, vol. 21, pp. 20–24. (In Russian).
8. Pugacheva N.B., Kositsyn S.V. Babich N.V. Thermal diffusion coatings based on ferroalloys with REM. Fizika i khimiya obrabotki materialov, 1998, no. 4, pp. 42–48. (In Russian).
9. Sorokin V.G., Guzanov B.N., Babynkin A.N., Vandysheva N.B. et al. Primenenie diffuzionnykh pokrytiy dlya zashchity vysokokhromistykh nikelevykh splavov ot vozdeistviya agressivnykh gazovykh sred. V kn.: Temperaturoustoichivye pokrytiya [Application of diffusive coatings for the protection of high-chromium nickel alloys against hostile gas environment. In: Heat-Resistant Coatings]. Leningrad, Nauka Publ., 1985, pp. 172–177. (In Russian).
10. Pugacheva N.B., Ekzemplyarova E.O., Zadvorkin S.M. Studying the structure and physical properties of Fe-Cr-Al alloys. Metaly, 2006, no. 1, pp. 68–75. (In Russian).
11. Borisenok G.V., Vasilyev L.A., Voroshnin L.G., et al. Khimiko-termicheskaya obrabotka metallov i splavov. Spravochnik [Chemical and thermal treatment of metals and alloys. Reference book]. Moscow, Metallurgiya Publ., 1981, 424 p. (In Russian).
12. Kositsyn S.V., Litvinov V.S., Sorokin V.G., Gervasiev M.A. Effect of silicon on diffusion in nickel-aluminum alloys. Phizika metalov i metallovedenie, 1980, vol. 49, no. 5, pp. 1063–1067. (In Russian).
13. Smirnov Yu.G., Lebedeva M.A., Kositsyn S.V., et al. Studying the damageability of slip silipide-alumina coatings on aircraft GTE turbine blades under operation. Aviatsionnaya promyshlennost, 1988, no. 1, pp. 68–71. (In Russian).
14. Kositsyn S.V. Splavy i pokrytiya na osnove monoalyuminida nikelya [Alloys and Coatings Based on Nickel Monoaluminide]. Ekaterinburg, UrO RAN Publ., 2008, 278 p. (In Russian).
15. Muboyadzhan S.A., Lesnikov V.P., Kuznetsov V.P. Kompleksnye zashchitnye pokrytiya turbinnykh lopatok aviatsionnykh GTD [Complex Protective Coatings on Aircraft GTE Blades Turbine Blades]. Ekaterinburg, Kvist Publ., 2008, 208 p. (In Russian).
16. Pugacheva N.B. Mazayev E.S. Protective properties of high-temperature composite coatings. Phizika i khimiya obrabotki materialov, 2001, no. 4, pp. 82–90. (In Russian).
17. Vandysheva N.B., Fedorov P.A., Klyueva N.V., et al. Multicomponent strengthening coatings for high-temperature parts of powerful diesels. Zashchitnye pokrytiya na metallakh, 1990, iss. 24, pp. 100–104. (In Russian).
18. Padture N.P., Gell M., Jordan E.H. Thermal barrier coatings for gas-turbine engine applications. Science, 2002, vol. 296, рp. 280–284.
19. Chubarov D.A., Matveev P.V. New ceramic materials for thermal barrier coatings on GTE rotor blades. Aviatsionnye materialy i tekhnologii, 2013, no. 4, pp. 43–46. (In Russian).
20. Budinovsky S.A., Muboyadzhan S.A., Gayamov A.M., Matveev P.V. Development of ion plasma heat-resistant metal layers of thermal barrier coatings for cooled turbine rotor blades. Metallovedenie i termicheskaya obrabotka metallov, 2013, no. 12, pp. 16–21. (In Russian).
21. Schlichting K.W., Padture N.P., Jordan E.H., Gell M. Failure modes in plasma-sprayed thermal barrier coatings. Materials Science and Engineering, 2003, vol. A342, рp. 120–130.
22. Zhu D., Miller R.A. Thermal Conductivity and Sintering Behavior of Advanced Thermal Barrier Coatings. NASA. TM-2002-211481, 2002, 15 р.
23. Gayamov A.M., Budinovsky S.A., Muboyadzhan S.A., Kosmin A.A. Choosing a heat-resistant coating for the VZhM4 high-temperature rhenium-ruthenium-containing nickel alloy. Trudy "VIAM", 2014, no. 1. (In Russian). URL: http://viam-works.ru/plugins/content/journal/uploads/articles/pdf/639.pdf. (accessed 31.05.2015).
Article reference
Pugacheva N. B. Current Trends in the Development of Heat-Resistant Coatings Based on Iron, Nickel and Cobalt Aluminides // Diagnostics, Resource and Mechanics of materials and structures. -
2015. - Iss. 3. - P. 51-82. - DOI: 10.17804/2410-9908.2015.3.051-082. -
URL: http://eng.dream-journal.org/issues/2015-3/2015-3_30.html (accessed: 12/30/2024).
|