V. P. Kuznetsov, I. A. Vorontsov, V. A. Khotinov, I. S. Kamantsev
ENHANCING THE MECHANICAL PROPERTIES OF THE HEAT-AFFECTED ZONE OF A 09G2S STEEL WELDED JOINT DURING FRICTION STIR PROCESSING
DOI: 10.17804/2410-9908.2024.6.215-230 The paper proves the effectiveness of the friction stir processing of the heat-affected zone in a 09G2S steel welded joint by a carbide tool with a spherical tip having a radius of 10 mm, a normal force of 3000 N, a rotation speed of 2500 rpm, and feeds of 50, 75, and 100 mm/min. During processing, the mixed structure of the upper bainite, Widmanstӓtten ferrite, and ferrite grains changes to a globular ferrite-pearlite structure when the grains are refined in the stir zone up to 96%. The practical application of friction stir processing by a tool with a spherical tip for the hardening of the heat-affected zone of the 09G2S steel welded joint is demonstrated. As a result of the processing, the yield strength and the ultimate strength increased by 15.5% and 23.3%, respectively, the specific elongation increased by 78.6%, and the maximum recorded average increase in microhardness was 171%.
Acknowledgment: The study was performed by the Youth Laboratory of Material Surface Modification at the Yeltsin UrFU under the agreement with the Ministry of Science and Higher Education of the Russian Federation, № 075-03-2024-009/4 dated April 11, 2024 (FEUZ-2024-0020). Keywords: surface layer, hardening, friction stir processing, low-carbon steel, welded joint, phase composition, mechanical properties References: 1. Mishra, R.S. and Ma, Z.Y. Friction stir welding and processing. Materials Science and Engineering: R: Reports, 2005, 50 (1–2), 1–78. DOI: 10.1016/j.mser.2005.07.001.
2. Janeczek, A., Tomków, J., and Fydrych, D. The influence of tool shape and process parameters on the mechanical properties of AW–3004 aluminium alloy friction stir welded joints. Materials, 2021, 14 (12), 3244. DOI: 10.3390/ma14123244.
3. Dolatkhah, A., Golbabaei, P., Besharati-Givi, M.K., and Molaiekiya, F. Investigating effects of process parameters on microstructural and mechanical properties of Al5052/SiC metal matrix composite fabricated via friction stir processing. Materials & Design, 2012, 37, 458–464. DOI: 10.1016/j.matdes.2011.09.035.
4. Mironov, S., Sato, Y.S., and Kokawa, H. Grain structure evolution during friction-stir welding. Physical Mesomechanics, 2020, 23 (1), 21–31. DOI: 10.1134/S1029959920010038.
5. Kuznetsov, V.P., Voropaev, V.V., and Skorobogatov, A.S., ed., A.A. Popov. Friktsionnaya poverkhnostnaya zakalka vrashchayushchimsya instrumentom [Frictional Surface Hardening of Steels by a Rotating Tool: Tutorial Higher Education Students]. Izdatelstvo Uralskogo Universiteta Publ., Ekaterinburg, 2022, 110 p.
6. Sierens, A., Vanvooren, J., Deplus, K., Faes, K., and De Waele, W. Review on the possible tool materials for friction stir welding of steel plates. International Journal of Sustainable Construction and Design, 2014, 5 (1), 8. DOI: 10.21825/scad.v5i1.1119.
7. Tarasov, S.Yu., Rubtsov, V.E., Fortuna, S.V., Eliseev, A.A., Chumaevsky, A.V., Kalashnikova, T.A., and Kolubaev, E.A. Ultrasonic-assisted agingin friction stirw eldingon Al–Cu–Li–Mg aluminum alloy. Welding in the World, 2017, 61, 679–690. DOI: 10.1007/s40194-017-0447-8.
8. Kalashnikov, K.N., Tarasov, S.Yu., Chumaevskii, A.V., Fortuna, S.V., Eliseev, A.A., and Ivanov, A.N. Towards aging in a multipass friction stir-processed АА2024. The International Journal of Advanced Manufacturing Technology, 2019, 103, 2121–2132. DOI: 10.1007/s00170-019-03631-3.
9. Iwaszko, J., Kudia, K., Fila, K., and Strzelecka, M. The effect of friction stir processing (FSP) on the microstructure and properties of AM60 magnesium alloy. Archives of Metallurgy and Materials, 2016, 61 (3), 1209–1214.
10. Kumar, M., Prasanth, R., Selvakumar, B., and Ranjith, V. A review on friction stir processing of Al6061 surface composites. AIP Conf. Proc., 2019, 2128 (1), 020031. DOI: 10.1063/1.5117943.
11. Besharati-Givi, M.K. and Asadi P. Advances in Friction-Stir Welding and Processing, Elsevier, 2014, 827 p.
12. Yamamoto, H., Koga, S., Ito, K., and Mikami, Y. Fatigue strength improvement due to alloying steel weld toes with WC tool constituent elements through friction stir processing. The International Journal of Advanced Manufacturing Technology, 2022,119, 6203–6213. DOI: 10.1007/s00170-022-08690-7.
13. Yamamoto, H., Imagawa, Y., Ito, K., Chen, K., and Zhang, L. Alloying a topmost steel-plate layer with WC-tool constituent elements during friction stir processing. Journal of Manufacturing Processes, 2021, 69, 311–319. DOI: 10.1016/j.jmapro.2021.07.050.
14. Abubaker, H.M., Merah, N., Al-Badour, F.A., Albinmousa, J., and Sorour, A.A. Influence of friction stir processing on mechanical behavior of 2507 SDSS. Metals, 10 (3), 369. DOI: 10.3390/met10030369.
15. Pan, L., Kwok, C.T., and Lo, K.H. Enhancement in hardness and corrosion resistance of AISI 420 martensitic stainless steel via friction stir processing. Surface and Coatings Technology, 2019, 357, 339–347. DOI: 10.1016/j.surfcoat.2018.10.023.
16. Fairchild, D., Kumar, A., Ford, S., Nissley, N., Ayer, R., Jin, H., and Ozekcin, A. Research concerning the friction stir welding of linepipe steels. In: Proceedings of the 8th International Conference on Trends in Welding Research, Pine Mountain, GA, USA. June 1–6, 2008, ASM International, The Netherlands, Almere, 2009, 371–380.
17. Santos, T.F.A., Hermenegildo, T.F.C., Afonso, C.R.M., Marinho, R.R., Paes, M.T.P., and Ramirez, A.J. Fracture toughness of ISO 3183 X80M (API 5L X80) steel friction stir welds. Engineering Fracture Mechanics, 2010, 77 (15), 2937–2945. DOI: 10.1016/j.engfracmech.2010.07.022.
18. Tribe, A. and Nelson, T.W. Study on the fracture toughness of friction stir welded API X80. Engineering Fracture Mechanics, 2015, 150, 58–69. DOI: 10.1016/j.engfracmech.2015.10.006.
19. Sieurin, H. and Sandström, R. Fracture toughness of a welded duplex stainless steel. Engineering Fracture Mechanics, 2006, 73 (4), 377–390. DOI: 10.1016/j.engfracmech.2005.03.009.
20. Voropaev, V.V. Upravlenie poverkhnostnoy zakalkoy koltsevykh uchastkov stali 20Kh13 pri obrabotke treniem s peremeshivaniem [Controlling the Surface Hardening of Circular Areas in the 20Kh13 Steel (AISI 420) During Friction Stir Processing: Cand. Thesis]. Ekaterinburg, 2021, 169 p. (In Russian).
Article reference
Enhancing the Mechanical Properties of the Heat-Affected Zone of a 09g2s Steel Welded Joint During Friction Stir Processing / V. P. Kuznetsov, I. A. Vorontsov, V. A. Khotinov, I. S. Kamantsev // Diagnostics, Resource and Mechanics of materials and structures. -
2024. - Iss. 6. - P. 215-230. - DOI: 10.17804/2410-9908.2024.6.215-230. -
URL: http://eng.dream-journal.org/issues/content/article_483.html (accessed: 01/21/2025).
|