L. I. Polyanskiy, N. A. Babailov , Yu. N. Loginov
OPTIMAL DIMENSIONS OF MAGNESIUM OXIDE BRIQUETTES
DOI: 10.17804/2410-9908.2025.1.036-043 The paper discusses experimental studies on determining the drop strength of cylindrical magnesium oxide briquettes used in the metallurgical and refractory industries. Briquettes with a magnesium oxide content of 97% were produced by dry pressing, i.e. without a binder or moisture. Special equipment for producing cylindrical briquettes by single-action compacting in a closed mold was manufactured in the laboratory. The particle size of the material to be compacted does not exceed 1 mm. The resulting briquettes are studied with the following compaction process parameters: compaction stress ranging from 20 to 100 MPa, without heating the mixture and without lubricating the inner surface of the mold. The cylindrical briquettes were produced on a vertical hydraulic press with a nominal force of 100 kN. All the series of briquettes were produced with the same mixture compaction coefficient, which is equal to 3. These modes of compacting charge mixtures are implemented on roller briquetting presses under commercial production conditions. The study determines the following briquette properties: average density and drop strength. The average briquette density is 2.05 g/cm3. The analysis of the mechanical properties yields the optimal briquette shape in terms of strength. The results of the study make it possible to optimize the process of producing briquettes from magnesium oxide and to change the shape and size of the cells cut on the rolls of briquetting presses. The results will increase the economic efficiency of briquetting processes and the productivity of the roll briquetting process.
Acknowledgment: The work was performed according to the research plan of the IES UB RAS, FUMG-2024-0002, No. R&D 124020800027-4. Keywords: dry compaction, briquetting, single-action compacting, magnesia briquette, density, drop strength References:
- Ravich, B.M. Briketirovanie rud [Briquetting of Ores]. Nedra Publ., Moscow, 1982, 183 p. (In Russian).
- Avdokhin, V.М. Osnovy obogashcheniya poleznykh iskopaemykh [Fundamentals of Mineral Processing. Vol. 1]. Izd-vo MGGU Publ., Moscow, 417 p. (In Russian).
- Handbook of Powder Technology, Granulation, vol. 11, eds., A.D. Salman, M.J. Hounslow, and J.P.K. Seville, Elsevier, 2007, 1375 p.
- Wang, Z., Xu, A.-J., and He, D.-F. Influence factors of compressive strength of stainless-steel dust pellets by cold bonded briquetting. Journal of Iron and Steel Research, 2015, 27 (5), 25–29. DOI: 10.13228/j.boyuan.issn1001-0963.20140114.
- Mohanty, M.K., Mishra, S., Mishra, B., Sarkar, S., and Samal, S.K.A. Novel technique for making cold briquettes for charging in blast furnace. IOP Conference, Materials Science and Engineering Series, 2016, 115. DOI: 10.1088/1757-899X/115/1/012020.
- Kuskov, V., Kuskova, Ya., and Udovitsky, V. Effective processing of the iron ores. In: The Second International Innovative Mining Symposium, E3S Web of Conferences, 2017, vol. 21, pp. 02010. DOI: 10.1051/e3sconf/20172102010.
- Kuskov, V. and Kuskova, Ya. Research of physical and mechanical properties of briquettes, concentrated from loose high-grade iron ores. In: 17th International Multidisciplinary Scientific Geoconference SGEM 2017: Conference Proceedings, STEF92 Technology, Sofia, 2017, vol. 17 (11), pp. 1011–1016.
- Turchin, M.Yu., Masalimov, A.V., Smirnov, A.N., and Grishin, I.A. Highly reactive magnesia production:modeling and experiment. Refractories and Industrial Ceramics, 2019, 60 (3), 254‒257. DOI: 10.1007/s11148-019-00346-6.
- Turchin, M.Y., Masalimov, A.V., Smirnov, A.N., and Grishin, I.A. Obtaining highly active magnesia: modeling and experiment. Novye Ogneupory (New Refractories), 2019, 1 (5), 92–95. (In Russian). DOI: 10.17073/1683-4518-2019-5-92-95.
- Masalimov, А., Smirnov, А., Orekhova, N., and Grishin, I. The raw material base for the discovery of magnesium oxide production promising sources in the beneficiation processes. Vestnik Zabaykalskogo Gosudarstvennogo Universiteta, 2021, 27 (3), 16–25. (In Russian). DOI: 10.21209/2227-9245-2021-27-3-16-25.
- Poyarkova, E.V. and Makhnovskaya, A.S. Production and utilization of magnesium oxide in the Russian Federation. Gornaya Promyshlennost, 2024, 3, 135–138. (In Russian). DOI: 10.30686/1609-9192-2024-3-135-138.
- Osadchenko, I.M., Lyabin, M.P., and Romanovskova, A.D. Magnesium oxide: properties, methods of preparation and application (analytical review). Prirodnye Sistemy i Resursy, 2018, 8 (3), 5–14. (In Russian). DOI: 10.15688/nsr.jvolsu.2018.3.1.
- Loginov, Yu.N., Burkin, S.P., and Polyanskiy, L.I. Mekhanika valkovogo briketirovaniya sypuchikh materialov [Mechanics Roller Briquetting of Loose Materials]. AMB Publ., Ekaterinburg, 2011, 304 p. (In Russian).
- Babailov, N.A., Polyanskiy, L.I., and Loginov, Yu.N. Briquetting metallurgical lime screenings and parameters making it possible to improve process efficiency. Metallurgist, 2016, 60, 576–580. DOI: 10.1007/s11015-016-0334-3.
- Loginov, Yu.N., Babailov, N.A., and Polyanskii, L.I. Effect of the precompaction pressure on the density distribution in a metallurgical briquette during roller pressing. Metallurgist, 2018, 61, 849–852. DOI: 10.1007/s11015-018-0574-5.
- GOST 21289-75. (In Russian).
- GOST 25471-82. (In Russian).
- Babailov, N.A., Loginov, Yu.N., and Polyanskii, L.I. Cracking in MgO briquettes. Izvestiya. Ferrous Metallurgy, 2023, 66 (1), 86–88. DOI: 10.17073/0368-0797-2023-1-86-88.
- Polyansky, L.I., Babailov, N.A., and Loginov, Yu.N. Studying the mechanical properties of iron ore concentrate briquettes. Diagnostics, Resource and Mechanics of materials and structures, 2023, 2, 41–48. DOI: 10.17804/2410-9908.2023.2.041-048. Available at: http://dream-journal.org/issues/content/article_389.html
- TU 3821-0015-0316524-2004. (In Russian).
Article reference
Polyanskiy L. I., Babailov N. A., Loginov Yu. N. Optimal Dimensions of Magnesium Oxide Briquettes // Diagnostics, Resource and Mechanics of materials and structures. -
2025. - Iss. 1. - P. 36-43. - DOI: 10.17804/2410-9908.2025.1.036-043. -
URL: http://eng.dream-journal.org/issues/content/article_479.html (accessed: 05/06/2025).
|